Mixing Characteristics Of Gas-Liquid Flow In A Static Mixer: A Numerical Study

Ryan Anugrah Putra

Submitted : 2020-03-20, Published : 2020-10-31.

Abstract

Mixing characteristics of gas-liquid co-current upward flow inside a vertical pipe equipped with a helical static mixer element were numerically investigated. The results from computational fluid dynamics (CFD) simulations with Euler-Euler model of three different length to diameter ratio (L/D) of the static mixer elements were compared. All simulated static mixers provide a better mixing condition in the comparison with the one without a static element. The sudden increase of rotational strength indicated by the liquid velocity curl was observed once the gas-liquid flows enter the static-mixer element zone. The smallest L/D static mixer provides the highest liquid velocity curl in the smallest axial distance providing the most effective mixing process among the tested elements. The best mixing characteristics shown by radial gas distribution was achieved with the static mixer with a smallest L/D.

Keywords

Static mixer; Swirling flow; CFD; Gas-liquid flow; Euler-Euler.

Full Text:

PDF

References

Mosorov, V. (2015). 19 - Applications of tomography in reaction engineering (mixing process). In M. Wang (Ed.), Industrial Tomography (pp. 509–528). Woodhead Publishing. https://doi.org/10.1016/B978-1-78242-118-4.00019-8

Thaker, A. H., Bhujbal, S. V., & Buwa, V. V. (2020). Effects of sloshing gas–liquid interface on dynamics of meandering bubble plumes and mixing in a shallow vessel: PIV and PLIF measurements. Chemical Engineering Journal, 386, 122036. https://doi.org/10.1016/j.cej.2019.122036

Scala, M., Gamet, L., Malbec, L.-M., & Li, H.-Z. (2020). Hydrodynamics of gas-liquid dispersion in transparent Sulzer static mixers SMXTM. Chemical Engineering Science, 213, 115398. https://doi.org/10.1016/j.ces.2019.115398

Rabha, S., Schubert, M., Grugel, F., Banowski, M., & Hampel, U. (2015). Visualization and quantitative analysis of dispersive mixing by a helical static mixer in upward co-current gas–liquid flow. Chemical Engineering Journal, 262, 527–540. https://doi.org/10.1016/j.cej.2014.09.019

Zidouni, F., Krepper, E., Rzehak, R., Rabha, S., Schubert, M., & Hampel, U. (2015). Simulation of gas–liquid flow in a helical static mixer. Chemical Engineering Science, 137, 476–486. https://doi.org/10.1016/j.ces.2015.06.052

Putra, R. A., Neumann-Kipping, M., Schäfer, T., & Lucas, D. (2019). Comparison of Gas–Liquid Flow Characteristics in Geometrically Different Swirl Generating Devices. Energies, 12(24). https://doi.org/10.3390/en12244653

Hamdani, A., Ihara, T., Tsuzuki, N., & Kikura, H. (2016). Experimental study of bubbly swirling flow in a vertical tube using ultrasonic velocity profiler (UVP) and wire mesh sensor (WMS). Journal of Mechanical Science and Technology, 30(9), 3897–3905. https://doi.org/10.1007/s12206-016-0801-6

ANSYS. (2019). ANSYS CFX-Solver Theory Guide, Release 19.2.

Ishii, M., & Zuber, N. (1979). Drag coefficient and relative velocity in bubbly, droplet or particulate flows. AIChE Journal, 25(5), 843–855. https://doi.org/10.1002/aic.690250513

Tomiyama, A., Tamai, H., Zun, I., & Hosokawa, S. (2002). Transverse migration of single bubbles in simple shear flows. Chemical Engineering Science, 57(11), 1849–1858. https://doi.org/10.1016/S0009-2509(02)00085-4

Antal, S. P., Lahey, R. T., & Flaherty, J. E. (1991). Analysis of phase distribution in fully developed laminar bubbly two-phase flow. International Journal of Multiphase Flow, 17(5), 635–652. https://doi.org/10.1016/0301-9322(91)90029-3

Burns, A. D., Frank, T., Hamill, I., & Shi, J.-M. (2004). The Favre Averaged Drag Model for Turbulent Dispersion in Eulerian Multi-Phase Flows. 5th International Conference on Multiphase Flow, ICMF-2004, Yokohama, Japan.


Auton, T. R., Hunt, J. C. R., & Prud’Homme, M. (1988). The force exerted on a body in inviscid unsteady non-uniform rotational flow. Journal of Fluid Mechanics, 197, 241–257. https://doi.org/10.1017/S0022112088003246

Magnaudet, J., Rivero, M., & Fabre, J. (1995). Accelerated flows past a rigid sphere or a spherical bubble. Part 1. Steady straining flow. Journal of Fluid Mechanics, 284, 97–135. https://doi.org/10.1017/S0022112095000280

Maxey, M. R., & Riley, J. J. (1983). Equation of motion for a small rigid sphere in a nonuniform flow. The Physics of Fluids, 26(4), 883–889. https://doi.org/10.1063/1.864230

Menter, F. R. (1994). Two-equation eddy-viscosity turbulence models for engineering applications. AIAA Journal, 32(8), 1598–1605. https://doi.org/10.2514/3.12149

Sato, Y., & Sekoguchi, K. (1975). Liquid velocity distribution in two-phase bubble flow. International Journal of Multiphase Flow, 2(1), 79–95. https://doi.org/10.1016/0301-9322(75)90030-0

Article Metrics

Abstract view: 610 times
Download     : 291   times

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Refbacks

  • There are currently no refbacks.