Preventive Maintenance Analysis Based on Mean Time Between Failure (MTBF) and Mean Time to Repair (MTTR)

Abstract

A company's ability to meet its goals depends heavily on the smooth operation of its production process. To ensure that the production machinery operates smoothly and without any breakdowns, it is essential to implement effective maintenance that addresses any issues related to the equipment. This research aims to identify the root causes of equipment failure in the soda and dolomite bucket elevator by analyzing the Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), and conducting a qualitative evaluation using Failure Mode Effects Analysis (FMEA). The analysis reveals that the company performs preventive maintenance every 3 days, which is more frequent than the optimal schedule of once every 33 days. This suggests that the company may be addressing unforeseen failures. The FMEA analysis indicates that the highest Risk Priority Number is associated with suboptimal maintenance of the Staff. To address this issue, the company can use Radio-Frequency Identification (RFID) technology.

Keywords

Preventive Maintenance; Mean Time Between Failure (MTBF); Mean Time to Repair (MTTR); Failure Mode Effects Analysis (FMEA)

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http://dx.doi.org/10.28989/angkasa.v15i2.1833

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