Preventive Maintenance Analysis Based on Mean Time Between Failure (MTBF) and Mean Time to Repair (MTTR)

Silvana Alfionita, Fakhri Ikhwanul Alifin

Submitted : 2023-09-02, Published : 2023-11-06.

Abstract

A company's ability to meet its goals depends heavily on the smooth operation of its production process. To ensure that the production machinery operates smoothly and without any breakdowns, it is essential to implement effective maintenance that addresses any issues related to the equipment. This research aims to identify the root causes of equipment failure in the soda and dolomite bucket elevator by analyzing the Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), and conducting a qualitative evaluation using Failure Mode Effects Analysis (FMEA). The analysis reveals that the company performs preventive maintenance every 3 days, which is more frequent than the optimal schedule of once every 33 days. This suggests that the company may be addressing unforeseen failures. The FMEA analysis indicates that the highest Risk Priority Number is associated with suboptimal maintenance of the Staff. To address this issue, the company can use Radio-Frequency Identification (RFID) technology.

Keywords

Preventive Maintenance; Mean Time Between Failure (MTBF); Mean Time to Repair (MTTR); Failure Mode Effects Analysis (FMEA)

References

T. L. A. F. D. A. W. Sri Susilawati Islam, "Analisis Preventive Maintenance Pada Mesin Produksi dengan Metode Fuzzy FMEA,"Jurnal Teknologi Terpadu vol. 8 no. 1 , pp. 13-20, 2020.

F. J. Vernor, Maintenance planning and control handbook, New York: McGraw Hill Education, 2001.

Sudarno, "Manajemen Pemeliharaan Mesin Produksi," Jurnal Teknik Mesin, 5(2), pp. 131-138, 2015.

D. A. G. M. Alexandros Bousdekis, "Predictive Maintenance in the 4th Industrial Revolution: Benefits, Business Opportunities, and Managerial Implications," IEEE Engineering Management Review, pp. 57-62, 2020.

B. D. A. R. Mohamad Syaripudin, "Usulan Perawatan Mesin Bending90Dengan Pendekatan Preventive Maintenanceberdasar Metode Keandalan Dan Fmea Di Pt. Rinnai Indonesia-Cikupa," Jurnal Taguchi: Jurnal Ilmiah Teknik dan Manajemen Industri , pp. 175-184, 2022.

A. A. El-Sayed, "n optimization model for preventive maintenance scheduling considering imperfect maintenance actions," Journal of Quality in Maintenance Engineering, 25(3), pp. 343-358, 2019.

H. Tarakci, "Two types of learning effects on maintenance activities," International Journal of Production Research, pp. 1721-1734, 2016.

Ahmed, R., Memon, Z. A., Memon, S. A., Memon, S. F., & Qureshi, A. A, "A Comprehensive Review of Corrective Maintenance: Definitions, Methods, and Challenges," IEEE Access, 9, pp. 62502-62518, 2021.

M. J. H. d. B. d. Jonge, "Condition-based maintenance in the cyclic patrolling repairman problem," International Journal of Production Economics, vol. 222, pp. 1-20, 2020.

S. G. R. Dicky Reza, "Analisis Kerusakan Mesin Mandrel Tension Reel Dengan Metode Failure Mode And Effect Analysis (FMEA)," Seminar Nasional Riset Terapan, pp. 190-195, 2017.

D. Kececioglu, Realiability Engineering Handbook , vol. 2, Pennsylvania U.S.A: Destech Publications, incLancaster, 2002.

Prabhakar, K., Haranath, G., & Raghavan, N. R. S, Handbook of performability engineering, India: Springer, 2016.

Jain, P. K., & Jain, P. K, Reliability Engineering and Management, Ltd: PHI Learning Pvt, 2018.

Stamatis, D. H, Failure mode and effect analysis: FMEA from theory to execution (2nd ed.), Indonesia: ASQ Quality Press, 2013.

U. K. d. D. P. M. Mohammed Ben-Daya, Introduction To Maintenance Engineering Modeling, Optimization. and Management, United Kingdom: Wiley, 2016.

I. K. a. P. F. Maciej Kuboń, "Reliability of technical systems and the methodology for calculating MTBF using Flexsim computer simulation," E3S Web of Conferences 132, vol. 132, pp. 1-8, 2019.

M. ,. I. I. Oki Sunardi, "Analisis Efektivitas Mesin dengan Total Productive Analisis Efektivitas Mesin dengan Total Productive," Jurnal Teslink : Teknik Sipil dan Lingkungan, vol. 4, no. 2, pp. 98-106, 2022.

M. A. F. d. Nurhalim, "Analisis Reliability Centered Maintenance (Rcm) Pada Mesin Hydraulic Press Plate Machine 1000 TON (Studi Kasus PT. X)," J-Proteksion: Jurnal Kajian Ilmiah dan Teknologi Teknik Mesin, vol. 4, no. 2, pp. 19-23, 2020.

A. D. J. A. D. J. Ario Kurnianto, "Analisa Penerapan Preventive Maintenance pada Mesin Kompresor Sentrifugal dengan Menggunakan Metode Mean Time Between Failure dan Mean Time to Repair," Jurnal Kajian Teknik Mesin, vol. 8, no. 1, pp. 80-86, 2023.

Y. Sinambela, "Analisis Perawatan Mesin Cetak Offset Heidelberg dengan Metode Total Productive Maintenance," Jurnal Optimalisasi, vol. 6, no. 2, pp. 156-164, 2020.

F. A. d. P. A. Wicaksono, "Lean Maintenance Pada Transmission Case Td Line Untuk Mereduksi Waste Guna Meningkatkan Efektivitas Dan Efisiensi Perawatan Mesin Di Pt Mitsubishi Krama Yudha Motors & Manufacturing," Industrial Engineering Online Journal, vol. 12, no. 3, 2023.

H. B. H. d. N. A. Nugraha, "Usulan Pembaharuan jadwal Kegiatan Preventive Maintenance pada Mesin Curing PCR PT.XYZ Menggunakan Metoda Distribusi Weibull," Jurnal Teknologi dan Rekayasa Manufaktur, vol. 1, no. 1, pp. 23-35, 2019.

J. S. ,. A. S. ,. W. A. Hilman Sholih, "Analisis Kerusakan Pneumatic Caterpillar Untuk Meningkatkan Availability Performance Mesin Extruder Tipe 150," Journal Of Mechanical Engineering Manufactures Materials And Energy, vol. 6, no. 1, pp. 70-85, 2022.

K. Ignatius, "Total Productive Maintenance (TPM) pada Proses Produksi Kardus di PT. Multipak Unggul," Jurnal Titra, vol. 10, no. 2, pp. 89-96, 2022.

S. S. d. T. H. Rima Melati Simanungkalit, "Analisis Penerapan Sistem Perawatan dengan Menggunakan Metode Reliability Centered Maintenance (RCM) pada Cement Mill Type Tube Mill di PT Cemindo Gemilang Medan," Blend Sains Jurnal Teknik, vol. 2, no. 1, pp. 72-73, 2023.

Y. D. R. M. A. A. Murwan Widyantoro, "Optimization Machine Maintenance Model With Consider Repair Costs and Number of Repairman at PT. SNP," Optimization Machine Maintenance Model With Consider Repair Costs and Number of Repairman at PT. SNP, vol. 20, no. 1, pp. 438-443, 2022.

M. N. A. M. d. A. Kusuma, "Analisa Kinerja Mesin Wtp Menggunakan Metode Fmea Dan Penjadwalan Preventif Maintenance," Jurnal Teknik UNIPA, vol. 17, no. 1, pp. 17-25, 2019.

M. M. d. A. M. Sigit Priyono, "Penerapan Total Productive Maintenance (TPM) Pada Pabrik Gula Rafinasi di Indonesia (Studi Kasus: PT. XYZ)," Jurnal Aplikasi Bisnis dan Manajemen, vol. 5, no. 2, pp. 256-277, 2019.

S. A. B. W. d. H. S. Indra Widarmadi, "Analysis of the auto lube system electric grease pump against the unscheduled breakdown of the dump truck unit brand k type HD 1500-7," Jurnal Terapan Teknik Mesin, vol. 4, no. 2, pp. 197-206, 2023.

Valerie L. Harmon, et al, "Reliability metrics and their management implications for open pond," Algal Research, vol. 55, pp. 1-13, 2021.

Article Metrics

Abstract view: 541 times
Download     : 171   times Download     : 12   times

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Refbacks

  • There are currently no refbacks.