PENERAPAN DMAIC SIX SIGMA UNTUK PENGENDALIAN KUALITAS KERTAS ROKOK: STUDI KASUS PADA PAPER MACHINE 2 DI PT BUKIT MURIA JAYA

Uzi Al Veronica, Fahriza Nurul A zizah, Wahyudin Wahyudin, Nadhira Septias Kharsima

Submitted : 2025-02-18, Published : 2025-05-20.

Abstract

PT Bukit Muria Jaya, a manufacturer of cigarette paper and packaging, encountered quality challenges with its Coresta 31-grade paper in January 2023, with defect rates surpassing the company's KPI threshold of 5%. This study innovatively adapted the DMAIC Six sigma methodology to the context of the cigarette paper industry, a sector characterized by unique production processes. By integrating tools such as Pareto and fishbone diagrams, the analysis identified stretch defects (49%) and smoothness defects (43%) as priorities, along with their root causes stemming from machinery, materials, and methods. Proposed improvements include adjustments to draw settings, refinement of grinding levels, and optimization of stretch and tensile properties. This approach not only provides specific solutions but also offers a sustainable improvement model applicable to similar industries

Keywords

Cacat produk, Pengendalian Kualitas, Six Sigma, DMAIC, Diagram Pareto

References

M. Çiçekler and A. Tutus, “Challenges in Paper Industry: Addressing Environmental, Economic, and Social Concerns,” 2023. [Online]. Available: http://as-proceeding.com/://www.icensos.com/

Mokhamad Syefri Abdillah and M. T. Dr. Nuriyanto S.T, “ANALISIS PERBAIKAN KUALITAS DENGAN PENDEKATAN SIX SIGMA UNTUK PRODUK CACAT CUP 220ML PADA PT. XYZ,” Jurnal Cakrawala Ilmiah, vol. 2, no. 11, pp. 4361–4370, Jul. 2023, doi: 10.53625/jcijurnalcakrawalailmiah.v2i11.6138.

I. Ahmad, B. I. A. Muttaqin, and H. Chandra, “Implementasi Metode Six Sigma dengan Pendekatan DMAIC untuk Meminimalisasi Kecacatan Produk Pancong Pocong UMKM Ketintang,” Jurnal Teknik Industri Terintegrasi, vol. 7, no. 2, pp. 790–800, Apr. 2024, doi: 10.31004/jutin.v7i2.26813.

J. Inovasi, A. Naim, M. Supriatman, A. Hermawan, U. Muhammadiyah, and A. R. Fachruddin, “IMPLEMENTASI SIX SIGMA UNTUK PENGENDALIAN KUALITAS PRODUK KRUPUK IKAN (STUDI KASUS: UMKM SINAR MUTIARA DI DESA KARANG SERANG KABUPATEN TANGERANG),” 2024. [Online]. Available: https://journalpedia.com/1/index.php/jimb

I. Saidatuningtyas and M. A. Rizal, “Analisis Pengendalian Kualitas Produk Konstruksi Baja untuk Jembatan Menggunakan Metode Six Sigma DMAIC di Pabrik Fabrikasi Baja,” Jurnal Teknologi dan Manajemen, vol. 21, no. 2, pp. 75–84, Aug. 2023, doi: 10.52330/jtm.v21i2.110.

R. Islamia and S. Asy’ari, “Six Sigma DMAIC Penerapan Six Sigma DMAIC Pada Produk Batu Split (Studi Kasus PT.MBP),” Matrik : Jurnal Manajemen dan Teknik Industri Produksi, vol. 24, no. 1, p. 63, Sep. 2023, doi: 10.30587/matrik.v24i1.5845.

A. P. Wardana, “PENERAPAN DMAIC DAN FMEA UNTUK PENGENDALIAN KUALITAS PRODUK KEMASAN KERTAS PERUSAHAAN PERCETAKAN PT.XYZ,” Jurnal SENOPATI : Sustainability, Ergonomics, Optimization, and Application of Industrial Engineering, vol. 5, no. 1, pp. 47–55, Oct. 2023, doi: 10.31284/j.senopati.2023.v5i1.4562.

F. Ayu Lestari and N. Purwatmini, “Pengendalian Kualitas Produk Tekstil Menggunakan Metoda DMAIC,” vol. 5, no. 1, 2021, [Online]. Available: http://ejournal.bsi.ac.id/ejurnal/index.php/ecodemica

M. Y. Gandi, A. E. Nugraha, A. H. Maksum, and B. Nugraha, “Identifikasi kecacatan produk menggunakan Lean Six Sigma melalui pendekatan konsep DMAIC,” Angkasa: Jurnal Ilmiah Bidang Teknologi, vol. 14, no. 2, Nov. 2022, doi: 10.28989/angkasa.v14i2.1213.

A. Niñerola, M.-V. Sánchez-Rebull, and A.-B. Hernández-Lara, “Quality improvement in healthcare: Six Sigma systematic review,” Health Policy (New York), vol. 124, no. 4, pp. 438–445, Feb. 2020, doi: https://doi.org/10.1016/j.healthpol.2020.01.002.

A. T. Soemohadiwidjojo, Six Sigma: Metode Pengukuran Kinerja Perusahaan Berbasis Stastitik. Jakarta: Raih Asa Sukses, 2017.

O. Hana Catur Wahyuni and M. Wiwik SUlistiyowati, BUKU AJAR PENGENDALIAN KUALITAS INDUSTRI MANUFAKTUR DAN JASA. 2020.

I. Mukti and Y. Utomo, “Penerapan Metode DMAIC Dalam Pengurangan Cacat Produk Labelstock dengan pendekatan Six Sigma Di PT Karya Terang Abadi,” vol. 6, pp. 1–17, 2024.

Siti Nur Hamidah and H. Aprilia, “Pengendalian Kualitas Produk Cacat Produksi E-Clips Menggunakan Metode Six Sigma,” Jurnal Riset Teknik Industri, pp. 141–154, Dec. 2024, doi: 10.29313/jrti.v4i2.5439.

M. F. N. Mohammad Faisal Nurfaizi and Widya Setiafindari, “Upaya Perbaikan Kualitas Produk Dengan Metode Six Sigma dan FMEA di PT Yogya Presisi Tehnikatama Industri,” JURNAL ILMIAH TEKNIK INDUSTRI DAN INOVASI, vol. 2, no. 4, pp. 1–16, Oct. 2024, doi: 10.59024/jisi.v2i4.803.

E. Mulya, K. Verawati, L. Prima, M. R. J, R. J. S, and W. H. I, “Penerapan Six Sigma dalam Pengendalian Mutu Produksi Mie Instan Untuk Meningkatkan Kualitas dan Efisiensi di PT XYZ,” Action Research Literate, vol. 8, no. 10, pp. 2978–2985, Oct. 2024, doi: 10.46799/arl.v8i10.2223.

D. Tri Lestari and S. Supardi, “Metode six sigma dalam pengendalian kualitas pada home industry tempe,” Fair Value: Jurnal Ilmiah Akuntansi dan Keuangan, vol. 5, no. 2, pp. 790–797, Sep. 2022, doi: 10.32670/fairvalue.v5i2.2331.

P. A. Aripradnyani, I. W. Widia, and I. G. K. A. Arthawan, “Penerapan Metode Six Sigma untuk Menurunkan Jumlah Defect pada Produksi Fillet Ikan Kakap Putih (Lates Calcarifer Bloch),” Jurnal BETA (Biosistem dan Teknik Pertanian), vol. 9, no. 1, pp. 35–44, Apr. 2021, doi: https://doi.org/10.24843/JBETA.2021.v09.i01.p04.

http://dx.doi.org/10.28989/angkasa.v17i1.2888

Article Metrics

Abstract view: 108 times
Download     : 26   times Download     : 13   times

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Refbacks

  • There are currently no refbacks.